Weaving Unit

Advantage
Through The Experience of 35 years in this feild,machine has been developed to obtain.
* Even setting through out the process of years
* Even shrinkage
* Even Deying results
* More vaccum hold (for longer time)
* LESS GAS & ELECTRICITY Consumption results in minimum process cost

Application..

* Polyester
* Naylon
* Viscose
* Acrylic
* Silk
* Cotton

Technical Parameters

Data	Parameters
Frame	Single Deck Both Sides
No. of Spindles Per Section	20
Spindle Pitch (mm)	160
Supply Package	Cheese or Cone Up to Dia 275 mm
Take up Package	ID 32 X OD 36 X 240/270 mm
Take up Content	Up to 1000 Grams.
Tension Device	V-Type Dial Tensioner
Yarn Speed	300 to 700 Mtr. / Min. Constant
Control Device	Invertor Controlled Spindle Drive
Traverse Drive	Geared Motor
Doft Setting	Auto Stop at Preset Time

Dimensions

Model	BS-60	BS-80	BS-100
No. of Spindles	60	80	100
Machine Length in Mtrs.	6.54	8.18	9.82
Machine Length in Feet	21'6''	26'10''	32'3''
Machine Width in Mtrs	1.41	1.41	1.41
Machine Width in Feet	4'8''	4'8''	4'8''
Machine Height in Mtrs.	1.38	1.38	1.38
Machine Height in Feet	4'7''	4'7''	4'7''

Salient Features

• Rigid machine structure and Differential winding system for vibration free performance.
• Uniform tension for take up package hardness control through V – type dial tensioners.
• Micro processor based control panel maintains constant yarn speed throughout the doff time.

A REVOLUTIONERY CONCEPT

• This is a revolutionary Concept innovated to set low twisted yarn (max 1000 TPM)
• A forced air coming from blower, passes over heaters bank and gets heated. This hot air circulates through yarn chamber to suction end.
• Full Automation of process, controlled through control panel to ensure best quality of setting through out a lot. Temperature meter is microprocessor based.

Machine Developed for

A) low twist yam setting (up to 1000 TPM)
B) Drying of dyed yarn.
C) To cut down production cost by changing of conventional system. (steam to Air)
D) To avoid damages to the Paper tubes
E) To cut down batch time.
F) To eliminate Bobbin winding-rewinding cost.
G) Also to accommodate in small scale industry.
H) To make more safer by avoiding steam pressure in machine.

BSTANDARD MODEL

Cap. In kgs.	L	W	H	Power Required	Working Space
50	3	3 1/2	5	6.75 KW	6x6x6
150	7	3 1/2	5	13 KW	10x10x8

Crape model Specially Developed to Heat Set Twisted Yarn for Crape
CRAPE MODEL

	L	W	H	Power Required
288 Pages	5	5	6 1/2	9.75 kw

SUITABILITY

• High twisted yarn requires steam setting temp. more than 1000C
• Where open vessel or drum does not achieve beyond 1000C
• Where setting temp. required to set at 1200C
• Polyester, Nylon, Viscose, Pure Silk, etc. with HIGH TWIST.

M.O.C. - Aluminium, SS 316, M.S.

AVAILIBILITY

Fully Automatic/Semi Automatic/Manual

FEATURES

• Full Automation
• Accurate Temp. & Time
• Less GAS Consumption
• Less Process Time
• Less process Cost
• MAX. Process Safety.

MODELS	CAP. IN KGS
S A 300	60
S A 400	100
S A 500	120
S A 600	150
S A 700	170

Energy efficiency and less process time, are the features that have made the range of Automatic Yarn Steaming Machines highly preferable amongst the clients. Some of the other advantages are as follows:

• Steam distribution & penetration is uniform
• Very less use of electricity, as steam is produced by diesel oil combustion

Specifications:

• Designed as per ASME SEC VIII DIV I
• Non corrosive stainless steel used for material of construction
• High vacuum 710 mm-hg to 755 mm-hg (99%).
• Accurate sensors
• Precise software with multi cycle process facility
• Accurate repeatability
• Maintenance free trolley feeding unit
• Hydraulic door operating system with utmost safety

Description	CONDITIONING M/C.	STEAMING M/C.
Capacity	100 Kg. to 2000 Kg. / batch
Production	25 Tones / Day
Material Loading	Manual - Automatic
Vacuum System	720 to 755 mm/ hg. (99%)
Energy Source	Through heating coils inside.	Through oil fired boiler.
Operating Temp.	Upto 120° C.	Upto 150° C.
Operation Prog.	-1 to + 1 bar	-1 to + 3 bar
Control System	PLC assisted computerised system for display. Conversion instruments for temperature, pressure and time with multiple programming features.
Application	Cotton, spunned, silk	All synthetic, metallic covered viscose, nylon, silk, etc.

Our range includes Manual Yarn Steaming Machines with manual door opening, that are simple to use and most suitable for achieving desirable results. These machines are widely used for weaving purposes in industries engaged in manufacturing synthetic fabrics.

Description	CONDITIONING M/C.	STEAMING M/C.
Capacity	100 Kg. to 2000 Kg. / batch
Production	25 Tones / Day
Material Loading	Manual - Automatic
Vacuum System	720 to 755 mm/ hg. (99%)
Energy Source	Through heating coils inside.	Through oil fired boiler.
Operating Temp.	Upto 120° C.	Upto 150° C.
Operation Prog.	-1 to + 1 bar	-1 to + 3 bar
Control System	PLC assisted computerised system for display. Conversion instruments for temperature, pressure and time with multiple programming features.
Application	Cotton, spunned, silk	All synthetic, metallic covered viscose, nylon, silk, etc.

Advantages

• Twist set & relaxed.
• Inexpensive paper tube can be used.
• Treatment in plastic crates, Crill or trolley.
• Temperature range 70°C. 130°C. for weaving and yarn dyeing unit can use same machine.
• Uniform steam distribution & penetration
• Very less use of electricity, as steam is produced by diesel oil combustion.
• Short pay back time.
• Dye affinity increases.