Yarn Steaming Autoclave Yarn Conditioning Plant Yarn Steaming Autoclave Front Door Opening Yarn Setting Autoclave Yarn Setting Steam Ager Hot Air Ager

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Yarn Steaming Autoclave

Yarn Conditioning Plant

Horizontal Tubular Yarn Dyeing Machines (H.T.H.P)

Autoclave For AAC Plant

Yarn Steaming / Conditioning

Yarn Steaming Autoclave

Each production step like spinning, twisting or knitting causes tension in yarn & fibre. Yarns tend to snarl in order to relax. Tension and snarling lead to problems in downstream processing. Blue moon yarn steaming autoclaves provides optimal and smooth treatment for following application.

1)Heat setting.
2)Fixation of textured & twisted filament.
3)Relaxation of high twisted yarn.
4)Torque Stabilization.

Advantages

Twist set and relaxed.
Treatment of Natural fibre, Synthetics, Blends & Micro Fibre.
Inexpensive paper tubes can be used.Treatment in plastic boxes, trolleys & crill.
Absolutely saturated - dry steam for steaming.
Steaming from 60 C -150 Degree C.
No Shock treatment, No condensate.
Uniform steam distribution.
Even steam penetration.
Less electricity/energy consumption.
Short payback time.
Better dye affinity.

Vacuum: Exhausts all air from cone.
Steam: Evenly penetrates in to the yarn.
Holding Period: At constant temp. yarn gets conditioned homogenously.
Final Vacuum: Exhausts all gases & steam from the machine.

Relaxing
Heat Setting
Vaccuum System
PLC Based Control Panel
Carrier

Technical Specifications

Data	BM 150	BM 300	BM 500	BM 800	BM 1000
Capacity (Kgs./Batch)	150	300	500	800	1000
Diameter of Vessel (Meter)	1.3	1.3	1.3	1.6	1.6
Usable length (Meter)	1	2	3	2.5	3.5
Overall Diameter of M/c. (Meter)	1.6	1.6	1.6	2	2
Overall Length of M/c. (Meter)	2	3	4	4	5
Overall height of M/c. (Meter)	2.3	2.3	2.3	2.6	2.6
Area required (W x L) (Meter)	3 x 7	3 x 8	3 x 9	3.5 x 8	3.5 x 9
Vacuum Pump (KW)	3.7	5.5	7.5	11	11
Heating Source	Elect. Heater /Steam Boiler/Thermic Oil Heater
Working Temperature	60° C to 150° C
Working Pressure	-700 mm Hg to 42 PSI (3 kg/cm2)
Method of Loading	Manual - Mechanized
Method of Locking	Manual - Mechanized
Vacuum System	vacuum pump to achieve 700 to 720 mm Hg
Material Of Construction	C. S.

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Yarn Conditioning Plant

Bluemoon Advantage

Low power consumption.
Low maintenance.
Low process cost.
Short payback period.
High quality conditioning.
Uniform moisture gain through out the package.
Moisture level increases by 1.5 TO 2%.

Salient Features

Designed as per ASME SEC VIII DIV I.
Non corrosive stainless steel used for material of construction.
Welding joints are tested with radiography.
Vessel is insulated externally to maintain negative (vaccum) pressure which helps in producing cold saturated steam at low (48c) temperature.
Option of normal vaccum (700 mm-Hg) or high vaccum (750 mm - Hg) i.e. 99%.
Precise process control as sensors interfaced with PLC based control panel. This allows the process to activate only as per prescribed limit of parameters like water level, pressure, temp, & time etc.
Precise software ensures accurate repeatation of process.
Single or multicycle process facility.
Hydraulic door opening system for utmost safety.
Automatic platform for feeding and removing trolley from the chamber.
Condensation prevention roofplates are provided to avoid water droplet on yarn package.

Advantages Of Conditioned Yarn

Increased single yarn strength and elongation.
Improved hairiness.
Constant friction coefficient.
Better running ability for subsequent production process.
Enhances productivity, reduces fly generation
, improves fabric softness.

Principle

Cold saturated steam is produced at low temperature (46-48c) by indirect steaming system and by maintaining vacuum pressure in vessel, This is mandatory for gentle process and even steam penetration.

Bluemoon Yarn Conditioning Process

Even Steam Penetration: For homogeneous yarn quality
Gentle Treatment: No condensate spots
Treatment Temp.: Vacuum helps to produce cool saturated steam at low (48 C) temp.
Short & Energy Efficient Treatment Time

Vacuum System
Double Stage low speed pump with higher exhaust volume & low maintenance.

Control Panel
Touch Screen operator front panel with PLC for Precise repeatability.

Application

Cotton
Blends like PV. PC.
Wool
Iycra
Silk

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Yarn Steaming Autoclave Front Door Opening

Yarn Steaming Autoclave Front Door Opening

1)Heat setting.
2)Fixation of textured & twisted filament.
3)Relaxation of high twisted yarn.
4)Torque Stabilization.

Advantages

Twist set and relaxed.
Treatment of Natural fibre, Synthetics,
Blends & Micro Fibre.
Inexpensive paper tubes can be used.
Treatment in plastic boxes, trolleys & crill.
Absolutely saturated - dry steam for steaming.
Steaming from 60 C- 150 Degree C.
No Shock treatment, No condensate.
Uniform steam distribution.
Even steam penetration.
Less electricity/energy consumption.
Short payback time.
Better dye affinity.

Technical Specifications

Data	BM 150	BM 300	BM 500	BM 800	BM 1000
Capacity (Kgs./Batch)	150	300	500	800	1000
Diameter of Vessel (Meter)	1.3	1.3	1.3	1.6	1.6
Usable length (Meter)	1	2	3	2.5	3.5
Overall Diameter of M/c. (Meter)	1.6	1.6	1.6	2	2
Overall Length of M/c. (Meter)	2	3	4	4	5
Overall height of M/c. (Meter)	2.3	2.3	2.3	2.6	2.6
Area required (W x L) (Meter)	3 x 7	3 x 8	3 x 9	3.5 x 8	3.5 x 9
Vacuum Pump (KW)	3.7	5.5	7.5	11	11
Heating Source	Elect. Heater /Steam Boiler/Thermic Oil Heater
Working Temperature	60° C to 150° C
Working Pressure	-700 mm Hg to 42 PSI (3 kg/cm2)
Method of Loading	Manual - Mechanized
Method of Locking	Manual - Mechanized
Vacuum System	Double Stage vacuum pump to achieve 700 to 720 mm Hg
Material Of Construction	C. S.

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Yarn Setting Autoclave

Machine Designed & Manufactured To Achiev
Vacuum 700 MM - HG

Salient Features

Best solution for steaming/heat setting.
Treatment is suitable for both man made and natural yarn.
Treated yarn eliminates undesired twisting effect from fibers.
Improves shrinkage & elasticity of yarn
High vacuum (700mm-Hg) in vessel allows steam to reach inner most layer of yarn package.
Uniform distribution of super heated steam avoids condensation drop on yarn package.
Easy to operate electronic control panel

Models

BMG 50 Kgs
BMG 100 Kgs
BMG 150 Kgs
BMG 200 Kgs

Application

Polyester
Acrylic
Viscose
Silk
Nylon
Cotton
Metallic film covered yarn

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Yarn Setting Steam Ager

Salient Features

Fully Automatic Process.
Accurate Temperature & Time Control.
Short Process Cycle.
Optimal Process Cost.
Adequate Process Safety.
Heat Source : LP Gas / CN Gas.
Less Gas Consumption.

Appliation

Medium & High twisted yarn steaming .
To operate at 700C to 1300C.
To operate upto 2 Kg/Cm2.
Polyester, Nylon, Viscose, Pure Silk, etc. with High Twist.
Multicolour Space Dyed yarn dye fixation.

Availibility

Fully Automatic / Semi Automatic / Manual

M.O.C.

Stainless Steel.
Carbon Steel.

Technical Specifications

Model	Capacity ( Kgs )
BSA 60	60
BSA 100	100
BSA 120	120
BSA 150	150
BSA 170	170

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Hot Air Ager

A Revolutionery Concept

This is a revolutionary Concept innovated to set low twisted yarn (max 1000 TPM).
A forced air coming from blower, passes over heaters bank and gets heated. This hot air circulates through yarn chamber to suction end.
Fully Automatic process controlled throughcontrol panel to ensure best quality of twist setting through out a lot.

Salient Features

Low twist yarn setting. (up to 1000 TPM)
Drying of dyed yarn.
To cut down production cost by changing of conventional system. (steam to Air)
To avoid damages to the Paper tubes.
To cut down batch time.
To eliminate Bobbin winding-rewinding cost.
Also to accommodate in small scale industry.
To make more safer by avoiding steam pressure in machine.

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