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| Bluemoon Advantage |
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Low power consumption. |
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Low maintenance. |
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Low process cost. |
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Short payback period. |
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High quality conditioning. |
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Uniform moisture gain through out the package. |
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Moisture level increases by 1.5 TO 2%. |
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| Salient Features |
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Designed as per ASME SEC VIII DIV I. |
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Non corrosive stainless steel used for material of construction. |
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Welding joints are tested with radiography. |
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Vessel is insulated externally to maintain negative (vaccum) pressure which helps in producing cold saturated steam at low (48° c) temperature. |
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Option of normal vaccum (700 mm-Hg) or high vaccum (750 mm - Hg) i.e. 99%. |
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Precise process control as sensors interfaced with PLC based control panel. This allows the process to activate only as per prescribed limit of parameters like water level, pressure, temp, & time etc. |
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Precise software ensures accurate repetition of process. |
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Single or multicycle process facility. |
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Hydraulic door opening system for utmost safety. |
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Automatic platform for feeding and removing trolley from the chamber. |
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Condensation prevention roof plates are provided to avoid water droplet on yarn package. |
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| Advantages Of Conditioned Yarn |
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Increased single yarn strength and elongation. |
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Improved hairiness. |
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Constant friction coefficient. |
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Better running ability for subsequent production process. |
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Enhances productivity, reduces fly generation, improves fabric softness. |
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| Principle |
Cold saturated steam is produced at low temperature (46-48°c) by indirect steaming system and by maintaining vacuum pressure in vessel, This is mandatory for gentle process and even steam penetration.
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| Bluemoon Yarn Conditioning Process |
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| Vacuum |
| Exhausts all air from cone |
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| Steam |
| Evenly penetrates in to the yarn. |
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| Holding Period |
| At
constant temp. yarn gets conditioned homogeneously. |
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| Final
Vacuum |
| Exhausts all gases & steam from the machine. |
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| Even Steam Penetration |
| For homogeneous yarn quality |
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| Gentle Treatment |
| No condensate spots |
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| Treatment Temp. |
| Vacuum helps to produce cool saturated steam at low (48° C) temp. |
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| Short & Energy Efficient Treatment Time |
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| Control Panel |
Touch Screen operator front panel
with PLC for Precise repeatability. |
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| Technical Specifications |
| Data |
BM 500 |
BM 800 |
BM 1000 |
BM 1500 |
| Capacity (Kgs./Batch) |
500 Kg. |
800 Kg. |
1000 Kg. |
1500 Kg. |
| Diameter of Vessel |
1.6 Meter |
1.6 Meter |
1.6 Meter |
2.0 Meter |
| Usable length |
2.5 Mete |
3.5 Meter |
4.5 Meter |
4.5 Meter |
| Overall Diameter of M/c. |
2.1 Meter |
2.1 Meter |
2.1 Meter |
2.6 Meter |
| Overall Length of M/c. |
4.0 Meter |
5.0 Meter |
6.0 Meter |
6.0 Meter |
| Overall height of M/c. |
2.1 Meter |
2.1 Meter |
2.1 Meter |
2.6 Meter |
| Area required (W x L x H) in Meters |
5 x 9 x 4 |
5 x 10 x 4 |
5 x 12 x 4 |
6 x 15 x 5 |
| Connected Load (Elect. Heater) |
72 KW |
96 KW |
108 KW |
144 KW |
| Connected Load (Vacuum System) |
5.5 KW |
7.5 KW |
11 KW |
11 KW |
| Heating Source |
Electrical Heating Coils / Steam Boiler / Thermic Oil Heater |
| Working Temperature |
48° C to 110° C |
| Working Pressure |
700 mm Hg / 13.5 PSI (1 kg/cm2) |
| Method of Loading |
Mechanised |
| Method of Locking |
Hydraulic |
| Vacuum System |
vacuum pump to achieve 700 to 750mm Hg |
| Material Of Construction |
S. S. 304 |
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| Application |
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100% Cotton |
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Blends like PV. PC. Spun |
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Wool |
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Lycra |
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Silk |
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